The Role of our WP Haton DecoSeeder in Modern Automated Bread Lines
In an industry where speed and precision are paramount, bakery production is a world unto itself. That was until the creation of our WP Haton DecoSeeder. It’s groundbreaking automatic bread line technology for seeding dough pieces all around after the final moulding. The moulded dough pieces are sprinkled with seeds and rolled in a bed of seeds by the extended top moulding belt. A photocell detects the dough piece and gives the seeding unit an impulse.
Using modern technology to ensure that every piece of dough is sprinkled with just the right amount of seeds, our WP Haton DecoSeeder adds to the appearance, taste, and crunch of the finished baked item.
How to optimize your seeding process
The DecoSeeder is relatively straightforward, the key feature being its ability to automate the seeding process and speed up production lines. Seeding was previously a time-intensive process. This not only disrupted production, but human error also led to inconsistent seed distribution and waste.
Our DecoSeeder does away with this inefficiency by automating the entire process. The photocell in the system identifies every dough piece as it arrives in the seeding area, guaranteeing that the seeds reach their target at the right moment. This automation doesn’t just increase the speed of production; it also allows bakeries to produce more with the same quality-conscious processes. This preserves manual labor for those tasks that require human involvement, so that bakeries are able to focus resources on other critical aspects of production, thereby boosting overall efficiency.
So Close, Yet So Far: Driving Product Consistency With Advanced Seeding Strategies
A hallmark of quality in bakery products is consistent results, and the WP Haton DecoSeeder meets that expectation handily. Due to its sophisticated and ever-innovative seeding techniques, the DecoSeeder guarantees that each one of your pieces of dough is evenly and adequately coated with seeds. This not only creates a visual impact for the bread but also contributes to its flavor and texture, making sure the end product gives consumers a predictable experience.
The WP Haton DecoSeeder – Conserving Seed and Minimizing Waste
Reducing waste is a major issue for bakeries for environmental reasons, but also, of course, because it can impact the cost of goods sold. Now, non-used seeds are transferred back into the decoration container and decorated dough pieces are discharged into the panner conveyor.The closed-loop cycle reduces the amount of seeds wasted.
Reducing Material Cost and Supporting Sustainability
The DecoSeeder enables the optimization of seed usage, decreasing not just the material cost but also assisting in the sustainable production of crops. The result is that bakeries can also market their products as environmentally friendly, thus attracting a whole new demographic of eco-friendly consumers. Additionally, this waste reduction leads to substantial cost savings, giving bakeries greater budget availability for other growth and innovation-oriented investment.
Automation: Reducing Labor Costs with our WP Haton DecoSeeder
Labor costs account for the majority of a bakery’s operating costs. DecoSeeder provides an efficient seeding solution: it automates the intensive labor. This means that bakeries can implement automated bread lines in their production environment and not have to rely on so many manual workers, ultimately leading to savings.
Automation reduces labour expenses while also liberating employees to concentrate on more value-added activities like quality control and product development. Reallocating talent fosters a more engaged and capable workforce, stimulating innovation and enhancing business metrics. The DecoSeeder offers an opportunity to increase profitability through strategic labor management in an industry with often thin margins.
DecoSeeder Integration: A Game Changer for Your Bakery Output
From Upgrade to Transformation: Integrating our WP Haton DecoSeeder Into Your Bakery’s Production Line
Our WP Haton DecoSeeder identifies specific areas full of pain points, addresses the inefficiency; lack of consistency; waste; and labor costs in order to allow your bakery to achieve a new level of productivity and quality.
The seeder provides many benefits, including better product consistency, less waste and lower overall operational costs. Not only do these advantages improve the bottom line, they elevate the overall customer experience, leading to loyalty and repeat business. Thanks to the DecoSeeder, we can help your bakery improve and evolve.
WP HATON, the leading brand in dough processing since 1949
WP HATON produces the most advanced and best bread make-up machines in the world contributing to high weight accuracy, excellent structure and most friendly and careful handling of the dough without compromising on high speed, consistency and constant quality on every piece of the dough piece produced.
- Automated dough processing systems for virtually all types of bread
- Tailormade line concepts in dough processing equipment
- Unique system of modularization
- BreadLab: the experience center where bakers from all over the world can test our equipment with their own ingredients.
Get in touch about our WP Haton Decoseeder today. Call us at 203-929-6530 or use the form below. And could you help us to help you? Please answer the questions in the form regarding flour usage. It will help us direct your request to the people who can help you the most. Thank you. We’d like so much to help your bakery achieve its goals.